We Understand Filtration

gear / lUBE Oil

GEAR / LUBE OIL

Power Transmission / speed reduction is one of the major process requirement, which is carried out with gear box.  There are various types of gear mechanism used for every specific requirement.  What is common in all is “OIL”.  Primary function of oil is to reduce friction between gears.  Gear oil selected and designed for the requirement of heavy load and friction between gears. 

EFFECT OF PRESENT SYSTEM - CONTAMINATION:

Background of Development:

Second most important component in gear system is “bearing”.   Understanding gear box maintenance / failure most of the time, means ‘bearing failure’.   This is just because clearance between gears is very high comparing to the clearance in bearings.  The oil used for gear box is high viscosity and boundary layer thickness is very high.  Tiny contaminations, less than this boundary layer thickness, do impact but little for gear surfaces and provide wear of gears. 

But these ‘tiny contaminants’ for gears becomes “BIG” for bearing. And results is heavy friction and ultimately FAILURE of bearings, resulting in maintenance of Gear box.

Gear box failure means directly DOWN TIME for the equipment & for the plant.

A SOLUTION :

A key solution for all above Service/ Maintenance issue is to maintain OIL QUALITY to desired NAS and to maintain this NAS during Working period. 

Presenting VATS make Fluent G series for moderate viscosity oil up to 320 cst and Fluent XG series for high viscosity even up to 1000 cst oil.  Depending on the criticality of application you can choose NAS 6, ISO 15/12 and NAS 8, ISO 17/14.

EFFECT OF PRESENT SYSTEM MOISTURE:

Generally gear oils are designed with moisture release agents.  There are conventional methods Moisture gets separated at bottom of the tank with one working and on standby tank. 

But in rare case oil convert to emulsion in that case only option is to replace or get it treated out.

A SOLUTION :

A key solution for  reducing emulsified and dissolved moisture- 

Presenting VATS make Fluent HVDH L2 series for moderate viscosity oil up to 460  cst and moisture control to less than 1000 ppm with continuous installation. Please note that moisture separation from these high viscosity oil is a slow process and time required is entirely depending of oil type and oil additives.

Result of VATS solution-

640f71b1-8e01-4ac9-92aa-cc4826c1ae53

Ultima

The Ultimate Solution for Oil Filtration

Maintain all oil tanks, at desired NAS / ISO Quality, 24 x 365

1

Mining Workshop / Auto Repair shop/ Vehicle Workshop

Solution for Mobile Hydraulic equipment like Dumpers,
Dozers, Tippers, Loaders, UDL, HDL, etc.

4

Fans

Solution for Hydraulic & Lubricating Oil

2

Raw material handling plants
(RMHP)

Solution for Hydraulic & Lubricating Oil

3

Crusher

Solution for Hydraulic & Lubricating Oil

4

Raw Mill

Solution for Hydraulic & Lubricating Oil

5

Coal Mill

Solution for Hydraulic & Lubricating Oil

6

Kiln

Solution for Hydraulic & Lubricating Oil

7

Cement Bill / Ball Mill / Polycom

Solution for Hydraulic & Lubricating Oil

8

Captive Power Plant

Solution for Hydraulic, Lubricating, FRF, Utility water

2

Coal Handling Plants (CHP)

Solution for Hydraulic & Lubricating Oil

3

Coal Mill

Solution for Hydraulic & Lubricating Oil

7

Captive Power Plant

Solution for Hydraulic, Lubricating, FRF, Utility water

6

Governing System

Complete Solution for Turbine Control Fluid

7

Ash Handling Plant

Solution for Hydraulic & Lubricating Oil

10

Water Treatment

1

Mining Workshop/ Auto repair shop / Vehicle shop

Solution for Mobile Hydraulic equipment like Dumpers,
Dozers, Tippers, Loaders, UDL, HDL, etc.

2

Raw material handling plants
(RMHP)

Solution for Hydraulic & Lubricating Oil

3

Furnace

Solution for Hydraulic & Lubricating Oil

4

Continuous Caster

Solution for Hydraulic & Lubricating Oil

5

Rolling Mills

Solution for Hydraulic & Lubricating Oil

1

Mining Workshop/ Auto repair shop / Vehicle shop

Solution for Mobile Hydraulic equipment like Dumpers,
Dozers, Tippers, Loaders, UDL, HDL, etc.