Background of Development:
- Transmission Test rigs
- Gear Box Test rigs Low viscosity Flushing, High Viscosity testing
After assembly of transmission / gearbox generally it is tested for actual performance with oil. All the dust, grease, sealant, moisture, carbon/ graphite, etc. Gets mixed in the oil. This oil gets is re used for subsequent test applications resulting into gradually increment in contamination.
At some point of time oil is so much contaminated that it is not wise to use this dirty oil. And eventually it calls for replacement of oil.
Resultant of current practice (Problem / Issue)
After testing oil is drained. Some oil is left out in the system (residual Oil) say 500 ml to 3 lit which is approximately 3 to 10% of required oil. This residual oil is retained in the gearbox, transmission, valve, etc. and is responsible for contaminating first fill oil during final assembly.
And finally resulting in (a) Reduction in performance (b) component failure, during Warrantee Period.
Solution from Vats
Vats fluent Total filtration systems enable you to test every component with oil which is better than virgin oil. With fluent total input for testing is with desired quality of NAS / ISO/ mg/lit
Dynamic Flushing / Dynamic PDI
Vats fluent Total Dynamic Flushing filtration systems ensures you (1) testing with desired quality OIL and (2) Ensures that residual oil in the system is left out at your desired quality of NAS / ISO/ mg/lit
Both Static Flushing and Dynamic Flushing, results into almost no claim for pump, bearings, control valve, seal failure during warrantee period.
Vats Solution- A complete solution Fluent test rig filtration
(A) Gear box / Transmission Identification – Bar code / QR code/ RFID scanning,
(B) Draining, Acknowledgement
(C) Transfer to Filtration
(D) Filtration to desired quality
(F) Dispensing the required quantity as per model
(G) Quality Certificate Note (QC Pass)
(H) Data acquisition and monthly reporting