We Understand Filtration

Test Rig Oil Applications

Engine Oil

Vats offer engine oil filtration solution for your requirement of mg/lit, NAS / ISO, quality oil; with your desired flow capacity for online testing, so as to have oil better than virgin for EACH testing and to extend / eliminate oil drain period.

Typical Applications:

  • Oil Filtration for Dedicated Hot Test Bench / Rig
  • Centralised Filtration for multiple test rigs with / without distribution & collection system
  • Diesel Engine oil with cast Iron Engine
  • Diesel Engine oil with Aluminum Engine
  • Petrol / Gas Engine oil with cast Iron Engine
  • Petrol / Gas Engine oil with Aluminum Engine

Key Benefits

  • Improves Engine Reliability
  • Drastic Reduction in Warrantee Claims
  • Increases drain interval of first fill oil
  • No oil Disposal from test rig, resulting in Oil Saving and reduction in carbon footprint
  • Quality Assurance Approach, ensures consistent oil quality
  • IOT enabled system – A positive assurance & control

Additional Features / Technologies:

  • Grease & Sealant separation
  • Magnetic Separation
  • Heater
  • Cooler / Chiller
  • Moisture Separation

Diesel / Petrol

Vats offer fuel (Petrol, Diesel, ATF, etc.) filtration solution for your requirement of NAS / ISO, quality oil; with your desired flow capacity for online testing, so as to have fuel better than virgin for “EACH” testing and to extend / eliminate fuel drain period.

Typical Applications:

  • Centralized Filtration for day tank and
  • Individual fuel Filtration for Dedicated Test Bench / Rig (supply, recirculation/ return stream)

Key Benefits

  • Improves Fuel Injection System Reliability
  • Drastic Reduction in Warrantee Claims
  • No fuel Disposal from test rig, resulting in fuel Saving (especially import fuel, for export engines)
  • Fuel quality confirmation with Online Particle Counter
  • Quality Assurance Approach, ensures consistent fuel quality
  • IOT enabled system – A positive assurance & control

Additional Features / Technologies:

  • Heater
  • Cooler / Chiller
  • Moisture Separation

Transmission Oil

Vats offer a filtration solution for your requirement of NAS / ISO quality oil with your required flow capacity for online testing.

Typical Applications:

  • Filtration for Dedicated Test rig
  • Centralised Filtration for multiple test rigs with / without distribution & collection system
  • Dynamic Flushing Along with Filtration to achieve residual oil of NAS level quality.

Key Benefits

  • Improves equipment Reliability
  • Drastic Reduction in Warrantee Claims
  • Increases drain interval of first fill oil
  • No oil Disposal from test rig, resulting in Oil Saving and reduction in carbon footprint
  • Quality Assurance Approach, ensures consistent NAS quality
  • IOT enabled system – A positive assurance & control
  • Also Effective for high speed transmission

Additional Features / Technologies:

  • Grease & Sealant separation
  • Magnetic Separation
  • Heater
  • Cooler / Chiller
  • Moisture Separation

Hydraulic Oil

For any equipment “hydraulic system performance” is the KEY indicator for “Productivity” measurement.

The resultant is :

  • Oil quality NAS 8 to NAS 14
  • Component Malfunction / Failure
  • Frequent Filter Replacement
  • Oil Replacement

Note: Pl note that pressure line & return line filter of ‘X’ micron rating with ‘Y’ beta ratio “DO NOT” deliver NAS / ISO quality oil in the tank.

Fluent

The Ultimate Filtration solution – an off line filtration trolley to achieve your “DREAM” oil quality.

FLUENT HYDRAULIC SOLUTION :

  • Maintain desired NAS during Operations
  • NO or Zero hydraulic Component Failure
  • NO need of existing filter
  • Multifold Oil Life

Quality Guarantee:

  • Particulate < NAS 4 (ISO 15/13/10)
  • Moisture(Dissolved)< 200ppm

VATS is committed to provide cost effective filtration system cheaper than you oil replacement.

Flushing & Filtration Systems:

DYNAMIC FLUSHING :Ensures NAS, ISO, mg/lit, quality of OIL at outlet after flushing
STATIC FLUSHING:Ensures NAS, ISO, mg/lit,quality of OIL at inlet for flushing

Typical Applications:

Transmission Case – Tractor, Construction equipment, Truck, Passenger Car, Electric Vehicles
Hydraulic System – Tank, component, and system assembly
Gear Boxes – Wind Mill, Industrial

Advantage/ Benefits:
No / Less warrantee Claims
Higher Life of Hydraulic valves, Cylinder, gear, bearings, etc.
Extends The life Oil

Quality option available: Transparent Oil, NAS 10, NAS 8, NAS 6, NAS 4 and Equivalent ISO cleanliness including 2 micron particle removal.

Pre-Delivery Inspection (PDI) Flushing:PDI flushing is to remove entire inbuilt dirt (implanted contamination)
Vats PDI Flushing System –
Step 1 – Identification of machine/ product- Scanning with Bar Code, QR code, IR, etc.
Step 2 – Oil Drain, Gravity/ pump
Step 3 – Flushing
Step 4 – Dispense NAS Quality oil
Step 5 –QA confirmation – Print sticker

Neat Cutting Oil application

Every application adds load to need tutting oil and ultimately increases contamination in oil. With continuous engressement of contamination, after some times needs replacement of oil.
Resultant (Problem / Issue)- Contaminated particle oil is an extra abrasive substance. Resulting into (1) Disturbing surface finish, RA value, Quality (2) Increases Tool Dracing Frequency (3) Overall reduction in productivity (4) Overall increase in Cost

Solution from Vats:
Fluent Regen – A Re-Generable filtration system up to 1 micron For Neat Cutting Oil, Honing Oil, Grinding Oil, etc.
Maintains the oil quality to your desired level with NO consumable cost *
* Expected life of media from 3 to 5 years.

Filtration System - Schematic Diagram

Filtration System

Maintains the oil quality to your desired level with NO consumable cost *
* Expected life of media from 3 to 5 years.

2

Raw material handling plants
(RMHP)

Solution for Hydraulic & Lubricating Oil

3

Crusher

Solution for Hydraulic & Lubricating Oil

4

Raw Mill

Solution for Hydraulic & Lubricating Oil

5

Coal Mill

Solution for Hydraulic & Lubricating Oil

2

Coal Handling Plants (CHP)

Solution for Hydraulic & Lubricating Oil

3

Coal Mill

Solution for Hydraulic & Lubricating Oil

6

Governing System

Complete Solution for Turbine Control Fluid

7

Ash Handling Plant

Solution for Hydraulic & Lubricating Oil

10

Water Treatment

Solution for Water Treatment

2

Raw material handling plants
(RMHP)

Solution for Hydraulic & Lubricating Oil

3

Furnace

Solution for Hydraulic & Lubricating Oil

4

Continuous Caster

Solution for Hydraulic & Lubricating Oil

5

Rolling Mills

Solution for Hydraulic & Lubricating Oil